Fully Automated PCR Reagent Packaging Line Manufacture in China

Our automated PCR reagent packaging line is widely used in IVD manufacturing, molecular diagnostics, biotech laboratories and medical device factories. It’s ideal for producing PCR tubes, 8‑strips, HPV/COVID‑19 test kits, genetic testing reagents and other nucleic acid diagnostic products. Suitable for cleanroom production environments, it supports high‑volume mass production and small‑batch customized production, meeti ng diverse client needs. It’s also used in hospital reagent preparation centers and research institutions for automated reagent packaging.

Our PCR reagent packaging line features full automation, GMP compliance, high precision, wide compatibility, high efficiency and smart traceability. It reduces labor by 70–80%, increases production efficiency by 3–5 times, and ensures yield ≥99.8%. The cleanroom‑grade design minimizes contamination risks, while the modular structure supports quick changeover for different products. MES integration enables full batch traceability, meeting FDA UDI and ISO 13485 requirements. It’s a stable, reliable and cost‑effective solution for modern IVD manufacturing.

Packaging of PCR reagent bottles demands high precision and adaptability, while traditional equipment often struggles to handle multiple box formats, leading to inefficient changeovers. Our fully automatic packaging equipment is equipped with a highly adaptable automatic feeding system, enabling stable pick-and-place operations for different reagent bottles through precise 3D positioning on the XYZ axes. It also supports multiple box formats, allowing quick production changeovers without major equipment modifications. This significantly improves production line flexibility and changeover efficiency, providing a reliable solution for multi-variety, small-batch PCR reagent packaging.

Different enterprises have varying workshop layouts, capacity plans, and production processes, and traditional fixed-structure packaging equipment is often difficult to adapt to personalized scenarios, with inconvenient later maintenance. Our fully automatic PCR packaging equipment adopts a modular design concept. Each functional unit can be flexibly combined and laid out according to the customer’s production environment, workshop space, and capacity requirements, adapting to existing production lines without major modifications. At the same time, the modular structure greatly reduces the difficulty of later maintenance. Single-module faults can be quickly replaced and maintained without affecting the overall production schedule, balancing adaptability, scalability, and operational efficiency.